Carbon Steel Forgings Many Uses

  Carbon steel forgings are a mainstay in our lives whether we know it or not. There are so many different uses for this material that we are sometimes not aware that they are part of our everyday life. There are four basic grades for which the material is made into and they serve different purposes.

Factors of the Material

The variety is due mainly on the materials resistance to wear, impact strength and hardness. These are all very important factors that are present in the products made from the material. Resistance to wear is important because many of the products are used for machineries, engines and other heavy duties. They are continuously used and exposed to great heat, which is why it is important that they can stand the wear and tear that comes with their purpose. Impact strength is also an important aspect of the material because some of the products are used in high impact and heavy-duty work. The parts often hit or bump one another which can cause breakage of the material if it is not able to withstand the constant high impact https://www.carbonsteelforgings.com/. Hardness is an all-around plus for anything that is used for heavy-duty machineries and engines. When the material is labeled low, this means that it is not made of 100 percent of the basic material, which is carbon, and may actually have a very low content of it. Despite this, materials that are labeled low make for very good forging because they are less brittle and much easier to manipulate and form. Those labeled medium have a mixture of the basic material and manganese, which means that it can withstand wear very well. Like the ones labeled low, they are ideal for carbon steel forgings. The ones labeled high and very high can be forged but need a special procedure because they tend to be very brittle and can be easily destroyed in the heat. A special treatment is done to ensure that these two will be able to withstand the forge and be made into the products that they are used for.

Common Products

The common products made of carbon steel forgings include, but are not limited to, machinery components, shafting, mining equipment and parts, gear blanks, carburized parts, bushings, parts of oil rig equipment and machinery and many others. Seamless rolled rings are also some of the items that are made from this process. Basically anything that can be made from a forge and shaped through molding and is in one piece can be made from this material. Most of the factories that manufacture these items have special heating equipment and molds or forges that can withstand the heat and the weight of the material. Many of the factories can make small or large orders for their clients.

These are just some of the products made from carbon steel forgings. There are so many more that it would take up a lot of space to name all of the products that are available today.

Carbon steel is a metal that is iron based. It contains not only carbon, but also manganese and other types of elements. Carbon steel forgings are used in piping applications, pipe fittings and pressure containing parts, amongst other things.

This metal is available in four main grades. These grades offer varying degrees of impact strength, hardness and wear resistance. Carbon steel forgings that are composed of a low amount of this substance are the best choice for this process because they are more ductile and less brittle. Medium grade is made up of higher levels of both carbon and manganese and is often used for forged products that are of high wear. Finally, high and very high grades contain the highest content of the alloys and are both hard and resilient. However, they are also brittle and require a special type of processing when being treated by heat.

Carbon steel forgings are used in a variety of high wear, as well as high stress applications. This is because the material has a high level of strength to it as well as impact resistance. The most common applications it is used in include bushings, oil rig parts, machinery components and mining equipment. It is also used in carburized parts, gear blanks, shafting and railroad parts. It is also a material that is routinely used to make automotive components such as bodies, fenders, pans and transmission covers.

Carbon steel forgings can be used in numerous applications which are why they are quite popular. The automotive industry uses them a lot, as does the oil and gas industry. They are used by machinery manufacturing industries, as well as tool and die and machine tools.

The industries listed above maintain a full inventory of this material to use them whenever the need for carbon steel comes up- which is quite often. The products required for open die forgings include blocks, discs, flanges, hubs, seamless rolled rings and other types of forged shapes that can be machined in such a way that they can be turned into finished parts.

The items are designed to meet corporate specifications, whatever they may be. In some cases, what might be called for are custom lengths and odd sizes. The company that makes the parts figure out what the client requires for the application and will make it so. Custom chemistry material is able to be melted to specifications with regards to non-standard alloys.

Whether yours is a simple project that is short-term or a long-term contract where you will be requiring products on a regular basis, it is essential that you let the company you will be contracting know exactly what you need. From there, they can decide if you require customized forges or ones they already have available for your use. Communicate as effectively as possible about your project and what needs to get done.